Madison Vinyl Gate Kit

ZP19028 Madison Vinyl Gate with Wings

Madison Vinyl Gate with Wings

Approximate assembly time for 60 minutes

Click Here To Watch Installation Video

Introduction

General Information

Important Safety Notes:

  • Check the inside of the larger pieces in your box for other materials packed inside.
  • When assembling components, place on a non-abrasive surface (i.e. shipping box) to avoid scratching.
  • We recommend an area approximately 5’x 8’ for unobstructed assembling.
  • You should not need to use excessive force when assembling components.

Returns:
If you wish to return your product, please contact us first — we can often help resolve the issue right away.
If a return is still necessary, it must be initiated with the retailer where the product was purchased.

Need Help or Replacement Parts?

Although great care has been taken to ensure proper packaging and handling of this product, occasional issues can occur.

If you need replacement parts, assembly assistance, or have questions about the product, our customer service team is happy to help.

Customer service agents are available 9am–5pm EST, Monday–Friday.

For Quick Assistance:

  • Have reference item number ZP19028
  • Provide the specific part name
  • Include the batch lot number

Product Specifications

Detailed Dimensions & Specifications

Madison Vinyl Gate Dimensions & Line Drawings

Product Specifications:

  • Gate height: approximately 30”
  • Total width: approximately 62”
  • Multiple picket lengths for patterned layout

Power Drill with Phillips Bit

Recommended Tools Power Drill

Mallet

ZP19001 Recommended Tools Mallet

Wood Block

ZP19001 Recommended Tools Wood Block

1½" Tulip Auger (Optional)

ZP19001 Recommended Tools Tulip Auger

Level

ZP19001 Recommended Tools Level

We recommend 2 people for a smoother installation

Box Contents

A. Post Cap (6)

Post Cap (part A)

B. Top Rail (2)

Top Rail (part B)

1½” x 1½” x 12”

C. Bottom Rail (2)

Bottom Rail (part C)

1½” x 1½” x 12”

D. Top Gate Rail (1)

Top Gate Rail (part D)

1½” x 1½” x 36⅜”

E. Bottom Gate Rail (1)

Bottom Gate Rail (part E)

1½” x 1½” x 36⅜”

F. Gate Post (2)

Gate Post (part F)

⅞” x 1½” x 26½”

G. Post (4)

Post (part G)

⅞” x 1½” x 43½”

H. Picket (9)

Picket (part H)

#1 (4) – ¼” x 1½” x 24⅛”
#2 (2) – ¼” x 1½” x 22⅞”
#3 (2) – ¼” x 1½” x 22⅛”
#4 (1) – ¼” x 1½” x 21⅞”

I. Corner Bracket (4)

Corner Bracket (part I)

J. Gate Hinge (2)

Gate Hinge (part J)

K. Gate Latch (1)

Gate Latch (part K)

L. ¾” Self-Drilling Stainless Steel Screw (40)

3/4" Self Drilling Screws (part L)

M. 1/8” Black Self-Drilling Stainless Steel Screw (14)

1/8" Black Self Drilling Screw (part M)

N. 1/16” Drill Bit (1)

1/16" Drill Bit (part N)

O. ¾” Black Self-Drilling Stainless Steel Screw (12)

Part O - 3/4" black self-drilling stainless steel screws

Step 1: Assemble Gate Frame

Step 1 - Assemble gate posts F in top gate rail D

  • Assemble on box or other smooth surface to prevent scratching.

  • Insert (2) Gate Posts (F) through Top Gate Rail (D).

Step 2

Step 2 - Align screw holes on parts D and F

  • Align pre-drilled screw holes on Gate Posts (F) and Top Gate Rail (D).

Step 3

Step 3 - Insert screws (L) into parts D and F

  • Insert (2) ¾” Self-Tapping Stainless Steel Screws (L) into pre-drilled holes to secure Top Gate Rail (D).

Step 4

Step 4 - Attach corner brackets (I) to frame with screws (L)

  • Attach (2) Corner Brackets (I) with (8) ¾” Self-Tapping Stainless Steel Screws (L) to Top Gate Rail (D).

Step 5

Step 5 - Insert pickets (H) into top gate rail (D)

  • Each picket is numbered at the bottom of the picket. These will help you to determine which picket size you are installing.

  • Insert Pickets (H) into the Top Gate Rail (D).

Step 6

Step 6 - Align the bottom of all inserted pickets (H)

  • Align the bottom of all inserted Pickets (H).

Step 7

Step 7 - Insert Bottom gate rail (E) and align screw holes

  • Insert Bottom Gate Rail (E) through Gate Posts (F).
  • Align pre-drilled screw holes.

Step 8

Step 8 - Insert 2 screws (L) into bottom gate rail (E)

  • Insert (2) ¾” Self-Tapping Stainless Steel Screws (L) into pre-drilled holes to secure Bottom Gate Rail (E).

Step 9

Step 9 - Secure 2 corner brackets with screws to bottom rail

  • Attach (2) Corner Brackets (I) with (8) ¾” Self-Tapping Stainless Steel Screws (L) to Bottom Gate Rail (E).

Step 10

Step 10 - Fully insert bottoms of pickets in bottom rail (E)

  • Fully insert each Picket (H) into the slots on the Bottom Gate Rail (E).
  • It will take a bit of force to get the tab at the bottom of the picket into the rail as it will be a tight fit.

Step 11

Step 11 - Flip gate panel over 180 degrees

  • Flip gate over 180 degrees.

Step 12

Step 12 - Attach 2 post caps (A)

  • Insert (2) Post Caps (A) on to Gate Posts (F).

Step 13

Step 13 - Use hinges (J) to make pilot holes using drill bit

  • Use the (2) Gate Hinges (J) as a template to drill holes for screws in gate frame using the 1/16” Drill Bit (N).

Step 14

Step 14 - Install 6 screws (O) to secure gate hinges to gate

  • Insert (6) ¾” Black Self-Drilling Stainless Steel Screws (O) to secure the 2 Gate Hinges (J) on the gate frame.

Step 15

Step 15 - Insert 2 screws (L) into gate rails

  • Insert (2) ¾” Self-Tapping Stainless Steel Screws (L) into pre-drilled holes on latch side of gate.

Step 16

Step 16 - Install latch (K) using screws (M)

  • Install Gate Latch (K) using (4) 1/8” Black Self-Drilling Stainless Steel Screws (M).

Step 17: Assemble Posts

Step 17 - Insert 2 posts (G) into top rail (B)

  • Insert (2) Posts (G) into Top Rail (B).

Step 18

Step 18 - Insert 2 screws (L) into top rail (B)

  • Insert (2) ¾” Self-Tapping Stainless Steel Screws (L) into pre-drilled holes on Top Rail (B).

Step 19

Step 19 - Insert 1 picket (H) into top rail (B)

  • Make sure to check at bottom of picket for a stamped number 1 to ensure it is the correct picket.

  • Insert (1) Picket (H) into the Top Rail (B).

Step 20

Step 20 - Insert Bottom rail (C) into posts and align holes

  • Slide Bottom Rail (C) through the bottom of Posts (G).
  • Align pre-drilled screw holes on rail and posts.

Step 21

Step 21 - Install 2 screws (L) into bottom rail (C)

  • Insert (2) ¾” Self-Tapping Stainless Steel Screws (L) into pre-drilled holes on Bottom Rail (C).

Step 22

Step 22 - Insert picket (H) into bottom rail (C)

  • Fully insert Picket (H) into Bottom Rail (C).
  • It will take a bit of force to get the tab at the bottom of the picket into the rail as it will be a tight fit.

Step 23

Step 23 - Flip post wing over and insert 4 screws (L)

  • Flip panel over 180 degrees.
  • Insert (4) ¾” Self-Tapping Stainless Steel Screws (L) into pre-drilled holes on rails.

Step 24

Step 24 - Repeat steps 17-23 to create second panel

  • Repeat steps 17-23 in order to create one additional panel.

Step 25

Step 25 - Ensure distance between panels is 39 3/8" for gate

  • Ensure distance between panels is 39 3/8" for when you go to hang your gate.

Options For Softer Ground

Step 25.1 (Option 1)

Step 25.1 - Attempt pushing unit in the ground, leave 2" gap

  • Attempt pushing unit into the ground. Leave a 2" gap under the Bottom Rail (C).

Step 25.2 (Option 2)

Step 25.2 - Use hammer and wood to install, check level

  • Tap posts in using a hammer or mallet and a wood block for protection.
  • Check straightness with level.

Options For Hard Ground

Step 25.3 (Option 1)

Step 25.3 - Use tool to loosen ground and soak with water

  • Loosen ground with a small hand tool and saturate with water to soften soil.

Step 25.4 (Option 2)

Step 25.4 - Use tulip auger to drill into hard ground

  • Use a 1½" Tulip Auger Drill Attachment to make a hole in hard ground.

Step 26

Step 26 - Install 4 post caps (A) on posts

  • Install (4) Post Caps (A) on top of Posts (G).

Step 27

Step 27 - Temporarily remove screws from rails for hinges

  • Temporarily remove (2) ¾” Self-Tapping Stainless Steel Screws (L) from rails to mount hinges.
  • These will be re-inserted after mounting hinges.

Step 28

Step 28 - Use drill bit to make hole in rails to mount hinge

  • Use 1/16” Drill Bit (N) to pre-drill holes for mounting hinges on posts.

Step 29

Step 29 - Insert 6 screws (O) in hinges to mount gate

  • Insert (6) ¾” Black Self-Drilling Stainless Steel Screws (O) to mount Gate Hinges (J) to rails.

Step 30

Step 30 - Install latch (K) on gate with screws (M)

  • Install Gate Latch (K) on gate by using the 1/16” Drill Bit (N) to pre-drill holes and mounting with (2) 1/8” Black Self-Drilling Stainless Steel Screws (M).

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