ZP19071 Burbank Vinyl Gate Kit

Important Safety Notes:

• Check the inside of the larger pieces in your box for other materials packed inside
• When assembling components, place on a non-abrasive surface (i.e. shipping box) to avoid scratching
• We recommend an area approximately 5′ × 8′ for unobstructed assembling
• You should not need to use excessive force when assembling components

Returns:
If you wish to return your product, please contact us first — we can often help resolve the issue right away.
If a return is still necessary, it must be initiated with the retailer where the product was purchased.

Need Help or Replacement Parts?

If you need replacement parts, assembly assistance, or have questions about the product, our customer service team is ready to help:

• Website: https://parts.nychbrands.com
• Email: support@zippity-outdoor.com
• Phone: 704-892-5222 or 877-234-6196

Customer service agents are available 9am–5pm EST, Monday–Friday.

For Quick Assistance:

• Have reference item number ZP19071
• Provide the specific part name
• Include the batch lot number found on the end of the box

• Check the inside of the larger pieces in your box for other materials packed inside.

A- Wing Post (4)

⅞″ × 1½″ × 40½″

B- Gate Post (2)

⅞″ × 1½″ × 39⅜″

C- Picket (10)

¼″ × 1¼″ × 38⅜″

D- Gate Bottom Rail (1)

1½″ × 1½″ × 36½″

Routed holes on one side only

E- Gate Top Rail (1)

1½″ × 1½″ × 36½″

F- Wing Bottom Rail (2)

1½″ × 1½″ × 11¼″

G- Wing Top Rail (2)

1½″ × 1½″ × 11¼″

H- Post Anchor (4)

1⅜″ × ¾″ × 16″

I- Post Caps (6)

J- Small Latch Assembly (1)

K- Small Hinge Assembly (2)

L- ½″ Black Self-Tapping Stainless Steel Screw (14)

M- ¾″ White Self-Tapping Stainless Steel Screw (28)

N- 1⁄16″ Drill Bit (1)

O- Rail End Cap (12)

(10 pre-installed, 2 loose)

• Slide (2) Wing Posts (A) down through the routed holes in the Wing Top Rail (G) until the pre drilled holes in the wing posts and rail align.
• Drive (4) total ¾″ White Self-Tapping Stainless Steel Screws (M) through the pre drilled holes in the wing top rail.

• Slide the Wing Bottom Rail (F) up the wing posts until the pre drilled holes in the bottom of the wing posts and the rail align.
• Keeping the pre drilled holes aligned, slide the Post Anchors (H) up into the wing posts until the pre drilled holes in the post anchors and bottom of the wing posts align. Drive (2) ¾″ white self-tapping stainless steel screws to temporarily secure the post anchors

• Use the 1⁄16″ Drill Bit (N) to pre drill holes in the post anchor through the pre drilled holes in the wing bottom rail.
• Drive (4) ¾″ white self-tapping stainless steel screws through the pre drilled holes in the wing bottom rail.

• Slide (1) Gate Top Rail (E) over the bottom of the Gate Posts (B) until the pre-drilled holes in the gate top rail and top of gate posts align. Slide (1) Gate Bottom Rail (D) over the bottom of the gate posts until the pre-drilled holes in the gate bottom rail and bottom of gate posts align.
• Drive (7) total ¾″ white self-tapping stainless steel screws through the pre-drilled holes in the rails. One screw will be left off the top right of the frame for future latch installation.

• Insert (8) Pickets (C) into the gate rails until the tabs lock in the gate bottom rail.
• Insert (2) Post Caps (I) over the tops of the gate posts.
• Insert (2) Rail End Caps (O) over the ends of the gate rails.

• Place (2) Hinges (K) against the gate rails and drill two holes per hinge through the pre drilled holes in the hinges.
• Drive (4) total ½″ Black Self-Tapping Stainless Steel Screws (L) through the holes in the hinges.

• Place (1) Latch (J) against the gate top rail and drill four holes through the pre drilled holes in the latch body.
• Drive (4) total ½″ black self-tapping stainless steel screws through the holes in the latch body.

• Move the gate wings to their final location and mark the location of the wing posts.
• The wing posts should be 36¾″ apart from rail end cap to rail end cap or 39¼″ from outside of wing post to outside of wing post.

Note: We recommend two people for in-ground installation

• If your ground is too hard, loosen the top 6″ to 8″ of the ground using a claw hammer or similar tool and add water to soften the soil . Use a block of wood to protect the top of the wing post and gently hammer each wing post into the ground until the bottom wing rails are roughly 1″ above the ground.

• If your ground is still too hard, use a 1¾″ diameter auger bit (commonly used for planting tulips) as illustrated ($15-$20 on Amazon.com).
• Drill a hole about 12″ to 16″ deep at the desired location, and fill the holes with water as illustrated. Push the wing posts into the holes.

Level the assembled unit

• Backfill and compact dirt around the base of each wing post to strengthen the unit.

Push the post caps down over the tops of the wing posts as illustrated

• The post caps will lock into place.

• Align the gate hinges with the wing rails as illustrated. Mark and pre-drill two holes for each hinge with the 1⁄16″ drill bit and fasten both hinges with (4) ½″ black self-tapping stainless steel screws.

• Align the latch catch with the latch body and pre-drill two holes into the wing top rail of the gate wing. Fasten with (2) ½″ black self-tapping stainless steel screws.

• Drive the ¾″ white self-tapping stainless steel screws and the joiner clips included with your Burbank Fence Kit (ZP19057) to connect the gate wings to the fence panels as shown.

Note: It is not recommended to install this gate without connecting the wings to fence panels.

• Email: support@zippity-outdoor.com
• Phone: 704-892-5222 or 877-234-6196
• Text: 980-580-6508