Ashley Corner Vinyl Fence Kit

Ashley Vinyl Corner Picket Fence Kit

ZP19007 Cover Image

ZP19007

Approximate assembly time for 60 minutes

Click here to watch an installation video

Introduction

General Information

Important Safety Notes:

  • Check inside larger components for smaller parts that may be packed inside.
  • Assemble components on a non-abrasive surface to avoid scratching.
  • Do not use excessive force during assembly.
  • A clear area approximately 5' x 8' is recommended for assembly.

Returns:
If you wish to return your product, please contact us first — we can often help resolve the issue right away.
If a return is still necessary, it must be initiated with the retailer where the product was purchased.

Need Help or Replacement Parts?

Although great care has been taken to ensure proper packaging and handling of this product, occasional issues can occur.

If you need replacement parts, assembly assistance, or have questions about the product, our customer service team is ready to help:

Customer service agents are available 9am–5pm EST, Monday–Friday.

For Quick Assistance:

  • Have reference item number ZP19007
  • Provide the specific part name
  • Include the batch lot number found inside the box

Product Specifications

Detailed Dimensions & Specifications

ZP19007 Dimensions

Product Specifications:

  • Panel Width: 40 in
  • Panel Height: 30 in
  • Installed Corner Width: 38½ in

Step 1: Lay Out Materials

A — Post Cap (3)

ZP19007 A — Post Cap (3)

B — Long Top Rail (1)

ZP19007 B — Long Top Rail (1)

1½" x 1½" x 40⅛"

C — Short Top Rail (1)

ZP19007 C — Short Top Rail (1)

1½" x 1½" x 37"

D — Long Bottom Rail (1)

ZP19007 D — Long Bottom Rail (1)

1½" x 1½" x 40⅛"

E — Short Bottom Rail (1)

ZP19007 E — Short Bottom Rail (1)

1½" x 1½" x 37"

F — Tall Post (1)

ZP19007 F — Tall Post (1)

⅞" x 1½" x 36¾"

G — Short Post (2)

ZP19007 G — Short Post (2)

⅞" x 1½" x 30"

H — Picket (16)

ZP199007 H — Picket (16)

¼" x 1½" x assorted lengths (scalloped, numbered 1–8)

I — ¾" Self-Tapping Stainless Steel Screw (12)

ZP19007 I — ¾" Self-Tapping Stainless Steel Screw (12)

J — 2½" Self-Drilling Stainless Steel Screw (2)

ZP19007 J — 2½" Self-Drilling Stainless Steel Screw (2)

Step 2.1 Assemble First Panel

Step 2 Insert tall post into the sides of the long top rail

  • Position the Long Top Rail (B) and Long Bottom Rail (D) as illustrated.
  • Slide a Short Post (G) and the Tall Post (F) down through the large routed holes in the long top rail and long bottom rail until the predrilled holes in the posts and the pre-dilled holes in the rails are aligned.
  • Note: Make sure you insert the tall post into the sides of the long top rail and long bottom rail with two pre-drilled holes.

Step 2.1 Orient the bottom of the tall post and short post

  • Note: Orient the bottom of the tall post and short post as illustrated.

Step 2.2

Step 2.2. align predrilled holes and screw rails into place

  • Once all the pre-drilled holes are aligned, screw the long top rail and long bottom rail into both sides of the tall post and the short post with (8) ¾” Self-Drilling Stainless Steel Screws (I).

Step 3.1 Insert Pickets

Step 3.1 Insert pickets ensuring correct lengths

  • Pickets (H) are stamped 1, 2, 3, 4, 5, 6, 7, and 8 to create a scallop pattern.
  • Insert the pickets in the pattern illustrated.
  • Note: Once inserted, the pickets will lock into place. To remove the picket(s), gently insert a butter knife along the bottom of the picket as shown, and slowly pull up the picket(s).

Step 4.1 Assemble the Second Panel

Step 4.1 Position rales and slide posts through

  • Position the Short Top Rail (C) and Short Bottom Rail (E) as illustrated.
  • Slide a short post down through the large routed hole in the short top rail and short bottom rail until the pre-drilled holes in the posts and the pre-dilled holes in the rails are aligned.

Step 4.2

Step 4.2 Screw in using I

  • Once all the predrilled holes are aligned, screw the short top rail and short bottom rail into both sides of the short post with (4) ¾” self-drilling stainless steel screws.

Step 5.1 Insert Pickets into Second Panel

Step 5.1 Insert pickets into second panel

  • Pickets are stamped 1, 2, 3, 4, 5, 6, 7, and 8 to create a scallop pattern.
  • Insert the pickets in the pattern illustrated.
  • Note: Once inserted, the pickets will lock into place. To remove the picket(s), gently insert a butter knife along the bottom of the picket as shown and slowly pull up the picket(s).

Step 6.1 Fasten Panels Together

Step 6.1 Bring 2 panels together

  • It may be helpful to have a second person to bring the panels together.

Step 6.2

Step 6.2 Fasten the panels together

  • Fasten the two panels together using the second pre-drilled holes in the long rails using (2) 2½” Self-Drilling Stainless Steel Screws (J).

Step 7.1 Install Fence Into the Ground

Step 7.1 Move fence to final location and push into the grou

  • Move fence to final location.
  • Push posts into the ground using even downward pressure.

Step 7.2

  • Optional in hard ground:

Optional in hard ground: use tulip auger to drill holes

  • If your ground is too hard, or you have more than 3 or 4 panels to install, please consider these options:
  • Use a 1¾” diameter auger bit (commonly used for planting tulips) as illustrated ($15-$20 on Amazon.com).
  • Drill a hole about 12” to 16” deep at the desired location, and fill the holes with water as illustrated.
  • Push the fence posts into the holes.

Step 7.3

Step 7.3 Loosen ground, add water, use blocks to hammer in

  • Loosen the top 4” of the ground with a claw hammer as illustrated.
  • Add water to loosen soil.
  • Use a block of wood to protect the top of the posts, and gently hammer each post into the ground equally.

Step 7.4

Step 7.4 Level and backfill dirt if needed

  • Level the assembled fence, and backfill and compact dirt around the base of the posts to strengthen the fence if needed.

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